OpExChange

Broken No More: Fixing Worker’s Comp with Lean & Technology

In manufacturing, our greatest asset is unquestionably our workforce. They are the ones who drive operations on the floor, craft and assemble products, and bring their creativity and problem-solving skills to the process. Great manufacturing leaders understand this and implement strong procedures. They apply lean methodology to…


Wabtec Hosts Safety Workout with OpExChange Peers

When Jason Williams proposed hosting a safety-focused event at Wabtec in Greenville, there was significant interest. As the Site Director at the Greenville plant, Jason has been dedicated to developing a robust safety culture over the past three years. Despite the progress made, he sought collaboration with…


Harnessing Success: The Power of Lean Culture at Dish Network

As the leader of the OpExChange for the SCMEP, my mission is to foster collaboration and the sharing of best practices among manufacturers in South Carolina. Our most recent plant visit took us to Dish Network’s Spartanburg facility, where thirty-three participants from ten counties and twenty-two companies…


Mactac in Moore: Sticking with Automation and Continuous Improvement

Mactac, a prominent supplier of pressure-sensitive adhesives (PSAs), operates a 370,000-square-foot facility in Moore, South Carolina, conveniently located near highway 290. Acquired in 2021, this plant joins their network of six manufacturing sites. Here, they produce large roll labels and graphic/signage materials. Chances are, you encounter their…



Rolls-Royce: Powering the Future in Aiken

Renowned for its commitment to excellence, the Rolls-Royce (RR) name is synonymous with quality, reliability, and innovation. For over a century, the company has been at the forefront of technological advancement. Fourteen years ago, Rolls-Royce made a pivotal decision to relocate its mtu engine manufacturing operations to…


Sargent Metal Fabricators: Bringing Innovation to Fabrication

Metal fabrication plays a vital role in manufacturing industries by producing components and parts for various products. From defense to aerospace, electronics to appliances, metal fabrication is integral to the production of countless goods. Given the pivotal role metal fabrication plays in diverse industries, it is no…


Everybody Matters at BW Flexible Systems in Duncan

Last week marked the first OpExChange plant visit of Q2 2024, hosted by BW Flexible Systems in Duncan, South Carolina. The primary focus of the tour was to offer insights into their people-centric culture and their ongoing implementation of lean manufacturing principles through a tiered reporting system….



Current Lighting’s Lean and Digital Journey

In mid-February, the OpExChange peer networking group paid a visit to Current Lighting, located in Hendersonville, NC, a member of the OpExChange for 16 years. A total of forty-four peers from twenty-nine companies participated in the plant tour and collaborative discussions. The Current Lighting facility has an…